The Schaffner Group has expanded its product range by the single-stage FN9280 and double-stage FN9290 IEC inlet filters. The new EMC/EMI filter modules with type C14 IEC appliance inlet set the benchmark due to their ultra-compact design, patented combined switch and fuse holder unit, the versatile flange mount system for fast and flexible installation and are either deliverable with fast-on or spring cage terminals.

Despite the compact design of the filter with a height of only 46mm, the combined unit with dual fuse holder provides extra space for a spare fuse. The dual pole power switch disconnects all poles of the device from the mains and can be removed for maintenance thanks to the integration into the combined unit in order to specifically avoid accidental connection and power-on.

For cabling inside the device, the new IEC inlet filters are available with proven fast-on tabs or spring cage terminals for faster and vibration-proof wiring.

The new flange mount system with either horizontal or vertical mounting holes provides maximum flexibility for front or back mounting. Because of the RF tight joining of the flange frames with the deep-drawn steel housings an optimal shielding even against strong magnetic fields has been achieved.

The FN9280 series is equipped with proven single-stage EMC/EMI filters. The FN9290 series requiring the identical panel cutout has a double-stage EMC/EMI filter with an attenuation of up to 80dB and is ideally suited for applications with higher interference levels. The B versions of both series with a minimal leakage current of 5uA max. are suited for use in medical devices. The FN9280 series can optionally be delivered as E version with earth line choke for additional asymmetric interference suppression.

The new series are designed for currents from 1 to 10A with a rated voltage up to 250Vac. They are approved for worldwide use according to UL, CSA, ENEC and CQC and conform to RoHS and REACH. The B-versions comply with the requirements of the active third edition of the safety standard IEC/EN60601-1 for medical devices.

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Schaffner has added the RB series to its product program of current-compensated chokes. The chokes are available as one- and three-phase designs in horizontal and vertical construction for currents from 16 to 50A.

Characteristic of the RB series are the open construction and clear separation of the windings by the use of a new bobbin design. With forced cooling the chokes can operate with up to 80A. The air gaps and leakage paths are designed for working voltages of up to 600Vac /1000Vdc.

Particular value was set on the pin-out of the chokes to permit a simple layout of the circuit boards. A straightforward circuit path design has advantages in terms of losses and noise suppression, especially for applications at higher current levels.

An application note also provides important information how to integrate EMC/EMI filters into circuit boards.
As a result, the EMC/EMI filtering can be incorporated into the circuit board of power electronic devices, such as inverters for drive applications, for photovoltaic or for charging stations. The RB chokes can be mounted directly to the circuit boards and are thus applicable for electronic devices that are exposed to vibration.

RB chokes comply of course with the RoHS and REACH requirements.

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Honeywell Sensing and Control, Schaffner & Schurter

Three big names for medical applications provides medical OEMs and designers with a broad suite of high performance and reliable Sensors, Switches, Filters,  IEC Inlet Filters, Power Entry Modules, Connectors, Circuit Breakers, Fuse Holders, Chokes and Touch Panels used in hundreds of medical applications.  Doctors and patients must trust that the medical products they use will perform safely, reliably and effectively.  These manufacturers understand the needs of the medical industry and work closely with medical companies to provide the right products for each application. The combination of product leadership, application expertise and stable delivery make these three expert manufacturers the natural choice when choosing the right electrical requirements for your medical applications.   E Preston Electrical is a franchised distributor for each of these manufacturers offering long term support for your future needs.

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Honeywell Sensing and Control, Schaffner & Schurter

Whatever the application:  Infusion Pumps, Respiratory Machines, Anesthesia Machines, Ventilators, Dialysis Machines, Oxygen Concentrators, Diagnostics Appliances; not to mention the many variety of devices required for Therapy, Monitoring or Laboratory applications – all requiring reliable high standard products these manufacturers offer within the medical industry.

Honeywell, Schaffner and Schurter products are ideal for use in medical appliances, meeting all the typical requirements such as durability, reliability, safety orientation and design ensuring hygiene as well as user-friendliness and maximum functional integration.

Honeywell, Schaffner and Schurter supports medical equipment manufacturers worldwide, through technically sophisticated and well-engineered products, in their development work. That is why they consistently align innovation process with the technological trends of this cutting-edge industry.

            HONEYWELL                                   SCHAFFNER                                        SCHURTER

     Medical Applications                      Medical Applications                       Medical Applications    

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The Schaffner Group has extended its product portfolio of IEC inlet filters to include the power cord range IL13 with integrated locking system.

Using an easy-to-operate locking button, the IEC Lock snaps into the IEC mains socket and can be easily unlocked by employing slight pressure to the operating button. This eliminates the effort to mount retaining clips to avoid accidental disconnection of the power cord.

The reliability of electronic devices that are exposd to vibration like in mobile applications can thus be increased. The IL13 is also suitable for use with all equipment requiring secure mains connections, i.e. in the fields of IT, medical, laboratory or communications technology.

The power cord with the patented IEC Lock System does not require any modifications to existing IEC sockets. It can be used with any Schaffner IEC inlet filter or IEC C14 inlet according to IEC 60320 up to 10A.

The cord is supplied in black with a length of 2m as standard. The red marking of the locking button sets the IL13 unmistakably apart from conventional power cords.

On the line side the cord can be supplied with different plugs for international use. Of course the IL13 complies with RoHS and REACH requirements and is available everywhere via the worldwide Schaffner distribution and sales network.

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The FN5040/45 sinusoidal output filters reduce the extra losses in AC motors and help to prevent premature failures and expensive downtimes. They are precisely matched to the technical requirements of modern drive systems and are particularly impressive when used with long motor cables.

With the introduction of the FN5040/45, Schaffner, the international leader in the fields of electromagnetic compatibility and power quality, is further expanding its range of products for improving reliability in motor drive technology. The new sinusoidal output filters smooth the modulated output voltage of modern drives and provide the motor with a clean sinusoidal voltage with low residual ripple. This largely prevents premature ageing or destruction of the AC motor due to high dv/dt, over-voltages, bearing currents or overheating due to extra losses. Expensive downtimes are avoided, and premature service or repair is eliminated.

The new filters are available in a compact open frame design (FN5040) or as a user-friendly packaged version (FN5045 – IP20). The cable-shield support brackets integrated into the housing facilitates work for the installer and favours savings of installation time and costs. Easily understood application instructions allow it to be safely used even beyond standard specifications, for motor frequencies up to 200 Hz or motor cable lengths up 2000 meters. Both models are designed for rated currents of 4.5 to 1200 A and for networks up to 3x 500 VAC (+/- 10%). The UL listing is currently in preparation.

Applications in building technology (pumps, fans, HVAC) benefit equally from the use of the new sinusoidal filter, as do industrial applications with very long motor cables or with several motors connected in parallel.

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EMC/EMI filters on the DC side of PV inverters contribute significantly to the compliance with the EMC directive and to an increased system reliability. With the introduction of the FN 2200 range of filters, Schaffner presents the most compact solution in the market today. It is based upon the combination of innovative technology with years of application specific experience.

Schaffner, the international leader in the fields of electromagnetic compatibility and power quality, introduces the new FN 2200 standard filters for the application on the DC side of PV inverters. These innovative filters are optimized for the requirements of photovoltaic systems and make available, for the first time, Schaffner’s extensive application experience with PV systems to the broad market.

Along with appropriately sized EMC/EMI filters on the mains side, FN 2200 DC filters help to meet the limits of EN 61000 and other binding EMC standards, which are often referred to for PV installations in Europe and other regions. Further, they help to increase the service life of the solar panel, improve its reliability, and reduce potential interference radiations off the panel, by keeping inverter-born high-frequency and leakage currents away.

The new FN 2200 filters require up to 30% less installation space compared to traditional solutions. They also convince with minimum power loss of <0.0008% related to the rating of the inverter and thus help to maximize PV system efficiency.

FN 2200 is available with ratings from 25 to 1500A at 55°C and for voltages up to 1200VDC. Filters without filter capacitors to ground (FN 2200B) are available upon request. All models are UL, CSA, and ENEC approved and RoHS compliant.
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Passive harmonic filters are an excellent tool for improving the compatibility of motor drives with the public power grid. Schaffner extends the popular ECOsine™ product range with filters for 690V systems, supporting a straightforward upgrade from standard motor drives to «low harmonic drives».

With the extension of the ECOsine™ product family, Schaffner, the international leader in the fields of electromagnetic compatibility and power quality, is raising the bar for harmonic mitigation solutions anew. The new passive 690V harmonic filters are an ideal solution for 3-phase equipment with 6-pulse front-end rectifiers, like e.g. variable speed drives or battery chargers.

Frequency inverters for energy efficiency and speed control of electric motors can, in combination with ECOsine™ filters, be utilized as low harmonic drives, causing minimum system perturbation. As a result of the significant reduction in total harmonic current distortion (THID) to typically 5%, ECOsine™ filters can uniquely guarantee compliance with the toughest requirements of IEEE-519 and other stringent international power quality standards. Drive and filter combined allow for unconditional use without the need for a costly power quality analysis in each case. The electrical infrastructure is reliably unburdened, transformers are utilized much more effectively, and the failure rate of neighboring electrical consumers is reduced.

The new ECOsine™ filters FN341xHV are rated for 690VAC/50Hz grids like those often used in chemical plants, in oil and gas exploration, or in heavy industry. The filters are available as a standard for diode rectifiers (FN3410HV) and upon request for thyristor rectifiers (FN3411HV). They come in common steps of power rating from 7.5 to 250kW. The compact filters are designed with IP20 rated enclosures, suitable for cabinet integration or for wall mounting in electrical utility rooms.

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Barely one year after the introduction of ECOsine™ passive harmonic filters, Schaffner presents the digital solution for the efficient reduction of system perturbations: ECOsine™ Active. Latest generation electronics enable an intelligent and adaptive compensation of harmonic currents with a response time of less than 300 microseconds.

The use of ECOsine™ Active supports the owner in complying with the stringent international harmonics standards as well as with local utility codes. At the same time the electrical infrastructure is unburdened, a potential overheating of transformers, motors, cables etc. is prevented, and the pre-mature wear of electrical equipment is reduced. The improved Power Quality minimizes the risk of downtimes and process interruptions, saves energy and money.

Besides the global or selective mitigation of harmonic currents up to the 50th order ECOsine™ Active is able to perform power factor correction in a targeted manner. In highly dynamic processes like they are found in welding robots, for example, ECOsine™ Active provides the required reactive power within microseconds, faster than traditional automatic cap banks.

ECOsine™ Active is easy to install and intuitive to operate. The compact package of ECOsine™ Active makes its use possible even when space is at a premium. The 50 and 100 Amp filters in IP20 design are ideal for panel integration, so they can, for example, be installed right by the non-linear load. The IP54 rating of the 300A unit provides protection against dust and environmental influences, perfect for harsh industrial applications.

ECOsine™ Active is available in 3-phase/3-wire as well as 3-phase/4-wire configuration for 480V and 400V grids respectively and with rated compensation currents of 30 to 300A. All 3-wire filters are UL listed and therefore ready for the North American market. Building technology and HVAC installations, heavy industry, data and banking centers, UPSs, water/wastewater treatment facilities, or welding equipment can equally benefit from the many advantages of ECOsine™ Active.

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The introduction of Schaffner ECOsine™ filters concludes the era of bulky passive harmonic mitigation products. Superior filter topology and advanced temperature management result in high performance filters in a surprisingly compact, lightweight, and contemporary package.

With the introduction of ECOsine™, Schaffner, the international leader in the fields of electromagnetic compatibility and power quality, is raising the bar for harmonic mitigation products. The new load-applied passive harmonic filters represent the ideal solution for three-phase power electronics with 6-pulse rectifier front ends, such as AC and DC motor drives.

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As a result of the significant reduction in total harmonic current distortion (THID) to <5%, ECOsine™ filters can uniquely guarantee compliance with the toughest requirements of IEEE 519 and other stringent international power quality standards. Rectifier peak and RMS input current are reduced and a pure sine wave is drawn from the grid. The reduction in current consumption for the same power level saves precious energy and helps to make better use of existing electric system capacity. For new installations, the use of ECOsine™ filters even allows electric conductors, fuses, and breakers to be downsized, or enables a greater number of drives to be powered by a given size of distribution transformer.

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ECOsine™ harmonic filters are available in two ranges: one for 50Hz grids (FN 3410 series) and the other for 60Hz systems (FN 3412 series). They can easily be selected on the basis of the actual input power demand of an individual load or a group of loads. Because of their compact package, they can be installed right inside the electrical cabinet next to the drive. A simple plug-and-play concept allows for quick installation, wiring, and commissioning, without the need for system analysis or the involvement of highly trained specialists.

A standard safety feature continuously monitors filter temperature, controls the internal fans, and provides an NC/C contact for the seamless integration into a machine or system control unit.

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ECOsine™ FN 3410 filters are designed for 380-500V, 50Hz grids and are available for power ratings from 4 to 160kW. FN 3412 filters are suitable for 440-480V, 60Hz grids with standard ratings ranging from 5 to 250HP. All filters are UL-approved, CE-marked, and RoHS-compliant. As a custom design specialist, Schaffner can always provide solutions beyond standard filter specifications, for higher power ratings, different grid types, or to meet local utility requirements.

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Schaffner, the international leader in combining electromagnetic compatibility and power quality, launches the new compact single-phase EMC/EMI filter FN 2450. The low-leakage filter FN 2450 expands the Schaffner product offering of suppression components in plastic housings, which optimally combine innovative lightweight designs with a high level of functionality, safety and ergonomics.

The innovative use of plastic materials and the elimination of potting compound allow a significant weight reduction, in comparison to conventional EMC/EMI component designs. The EMC-compatible HF contact to ground is ensured by a metal base plate.

Integrated terminals in the housing enable reliable contact from the top with the automatic torque wrench. Built-in safety covers, which for the purpose of installation can be easily folded forwards and backwards using a captive swivel mechanism, are provided as standard for protection against unintended contact with live clamping elements.

The low-leakage EMC/EMI filters FN 2450 are designed for rated currents from 6 to 20A (at 55°C) and for single-phase networks ≤250VAC. All versions are distinguished by minimal filter leakage current and are particularly suited for use with sensitive residual current protective devices, as well as for strict requirements with regard to operator and fire protection. The compact filters are UL, CSA and ENEC approved and comply with the requirements of the RoHS directive.

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