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Eaton Corporation, New Plug-In Unit for the NZM3 Circuit-Breaker

August 13, 2013

Eaton Corporation is offering a new plug-in unit for the NZM3 circuit-breaker. The NZM3 plug-in unit allows customers to exchange the circuit-breaker in a panel simply and quickly, and it also offers benefits during service work because the system section concerned can be disconnected simply and safely.

The housing design of the base has been adapted to that of the NZM3, so that all connection options provided by the main device can also be implemented in the base. For Eaton, safety has the highest priority, and the live parts in the base are therefore automatically protected from direct contact when the circuit-breaker compartment is pulled out. The circuit-breaker also disconnects automatically as soon as the mounting screws are loosened when the circuit-breaker is in the On position or when the circuit-breaker is pushed in. In the latter case, the circuit-breaker can then only be switched on if the mounting screws between the circuit-breaker and the plug-in unit base have been tightened.

Even with the wide range of features and capabilities provided by its products, simple operation and flexibility are top priorities for Eaton: Just fit the modified NZM3 with its rear terminal bolts into the guide, tighten the bolts, and the system is already operational. An auxiliary conductor plug-in device is also available as an option. This enables the connected shunt or undervoltage releases, auxiliary contactors and also the remote operator to be tested without having to fit the circuit-breaker into the panel.  In this way, correct operation can be tested prior to commissioning. Users also do not have to change the wiring when exchanging a circuit-breaker: The auxiliary conductor plug can simply be removed from its base, fitted onto the new terminal cables and operation is restored.

Technical specifications have been set to meet the wide range of requirements in the industrial sector and are impressive in every respect: The new plug-in unit on the NZM3 from 250 - 500A can be used without any derating up to an ambient temperature of 40°C, and this includes the extensive range of accessories. For more demanding applications, the full switching capacity of the NZM3 - up to 150kA at 415VAC - can be used. The circuit-breaker can also be fitted in many positions, either vertically or turned anticlockwise/clockwise by 90°.

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The New PowerXL Variable Frequency Drives from Eaton are User-Friendly, Efficient and Robust.

June 27, 2013

Diversified industrial manufacturer Eaton Corporation will be presenting the new PowerXL variable frequency drives for a rating range of up to 250 kW at this year's SPS/IPC/Drives fair in Nuremberg. The company is thus logically expanding its strategy of applying the Lean methodology to the engineering in machine and panel building. Pluggable modules enable the PowerXL variable frequency drives to be incorporated quickly and simply into Eaton's SmartWire-DT connection and communication technology which completely eliminates the need for conventional control circuit wiring. The new PowerXL variable frequency drives thus give users from the machine building sector as well as from the materials handling and building services sectors an easy-to-install, operator-friendly and energy efficient solution for driving devices such as pumps, fans, conveyor belts, cranes, winding machines, compressors or lifts.

The new PowerXL variable frequency drive series currently consists of two models: The DC1 Compact and the DA1 Advanced Machinery Drive. The DC1 is the basic model covering ratings from 0.37 to 11 kW, and was developed for applications where robust design, availability and universal functionality are the main requirements. The DA1 series is designed for ratings from 0.75 kW to 250 kW, and is suitable for the most demanding solutions requiring high performance. The PowerXL variable frequency drives also offer different open and closed-loop control methods. The DC1 controls the motor with U/f characteristics and also enables an increased torque. The PowerXL frequency inverters are thus able to operate the motors at 150% of the rated power for 60 s and at 175% for 2 s. The DA1 models also offer the user the possibility of sensorless vector control (SLV) as well closed-loop control with a rotary encoder (CLV). In sensorless vector mode the DA1 can even move from rest with a 200% torque and without the use of an encoder. The DA1 series is provided with PLC functionality and offers, in addition to a standard integrated PID controller, the possibility of powerful solutions for different applications such as cranes, lifts, winding machines and compressors.

User-friendliness was a prime objective in the development. Self-explanatory type codes, autotune functionality and convenient parameterization (with only 14 standard parameters) simplify configuration and commissioning. As well as programming via the keys on the device or alternatively via a PC, the user can copy the parameter settings from one device to another quickly and simply using a Bluetooth PC stick with an RJ45 interface.

The PowerXL variable frequency drives come as standard with the Modbus RTU and CANopen fieldbus system. The user can connect other fieldbus systems such as Profibus, Profinet, DeviceNet, EthernetIP, EtherCat, Modbus TCP and BACnet easily via fieldbus modules. As an alternative to the fieldbus connection, the PowerXL variable frequency drives can also be incorporated in the SmartWire-DT communication system. This makes it possible to not only parameterize the PowerXL frequency inverters centrally via the SmartWire-DT interface, but also to send them control commands and read diagnostic data from them. The device can also be controlled via a PROFIdrive profile which makes the full function spectrum of the PowerXL frequency inverters available.

With the focus on energy efficiency, the DA1 series supports both the standard three-phase motors that normally comply with the current IE2 and IE3 standard, as well as the highly efficient permanent magnet motors that are designed for the future IE4 standard. The devices also feature an energy optimizer that can automatically reduce the motor voltage with light loads.

The PowerXL frequency inverters supply full power up to ambient temperatures of 50°C (IP20). Eaton also offers the DA1 models up to 160 kW with protection to IP55. All devices come with international approvals (CE, cUL, UL, C-Tick, Gost-R, RoHS, DNV) and with single-phase and three-phase voltage inputs of 115 V, 230 V and 400/480 V are ideally suited for global use.

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For Sensing, Eaton Moeller Series Has All the Answers

August 17, 2012

For almost every industrial sensing requirement, Eaton’s Electrical Sector is now offering dependable, easy-to-use and cost-effective solutions. The company’s latest range of sensing products is exceptionally comprehensive and includes not only inductive sensors with cylindrical and square housings, but also capacitive sensors, an extensive family of optical sensors, and mechanical limit switches with plastic and metal bodies.

Eaton has also published a new brochure detailing its sensor products, entitled ‘Versatility in the Range -Flexible, Robust, Innovative’, which is available free on request or can be downloaded instantly from the Eaton website at (http://www.moeller.net/en/support/related_downloads.jsp?group=dlg_23718).  The publication reference is W1300-7618en.

Eaton offers its inductive sensors in five different series. The E52 and E56 series cube and pancake sensors are shock resistant and have an IP66 or better ingress protection rating, making them ideal for use in tough environments. Global series cylindrical sensors for standard applications are available in M8, M12, M18 and M30 versions and are offered in both ac and dc versions, while for applications demanding extra performance, Eaton supplies iProx and E57Premium+ inductive sensors.

Available with stainless steel housings from 4 mm to 30 mm in diameter, iProx and E57Premium+ sensors feature enhanced noise immunity, and a 360º LED visible from any angle for output status indication. In addition, users of the innovative iProx types can access extra functions with a simple programming tool. This includes adjusting both the sensing band and noise immunity, converting from Normally Open to Normally Closed, and even applying time delays and simple logic functions. The iProx software contains an extensive database of competitor models and enables those looking for replacement sensors to clone iProx to the nearest match.

Eaton optical sensors are also available in cylindrical and cube formats and can be supplied in versions for through-beam, polarised reflex and diffuse reflective applications. Over 30 models in the range include Perfect Prox technology, which provides effective background rejection that’s easy to set up. In addition, cube format models in the SM series feature the microprocessor-controlled TargetLock system that ensures fast set up and optimum performance whatever the application.

Capacitive sensors from Eaton are primarily intended for the detection of non-metallic targets, including liquids and granulated or powdered materials. They are offered in plastic-bodied cylindrical versions, and can be supplied for use with either ac or dc supplies.

For applications where conventional mechanical limit switch sensing is preferred, Eaton offers two versatile product ranges. LS-Titan limit switches are available with either metal or plastic bodies and feature interchangeable heads for maximum versatility, while the rugged Global E50 products feature a rugged design that makes them ideal for heavy-duty use.

Sealed effectively against the ingress of dust and liquids, including cleaning agents, lubricants, cutting oils and coolants, Global E50 limit switches can be supplied with pressure or rotary-function heads, and are complemented by a large variety of optional operating rods and levers.

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Now the Eaton Moeller Series SmartWire-DT Is Smarter than Ever!

August 15, 2012

The revolutionary SmartWire-DT system from Eaton’s Electrical Sector, which virtually eliminates the need for conventional control wiring in panels and on machines, is now even more versatile and convenient. This follows the addition of devices with integral SmartWire-DT connectivity to two key product ranges – easy800 control relays and PKE motor-protection circuit breakers.

In many applications, easy800 programmable control relays with SmartWire-DT make it possible to implement sophisticated control systems without the need to use programmable controllers (PLCs), which means big savings in costs and complexity. In addition, Eaton’s easySoft-Pro software makes easy800 relays simple to program, even for users who have no specialist programming knowledge or experience.

The new easy800 relays are suitable for applications with up to 320 I/O and are programmed using straightforward and well-known ladder diagram techniques. The easySoft-Pro programming software now includes SmartWire Assist to configure external devices, allowing control systems that incorporate the new relays to be drawn, configured, programmed and tested using just this one intuitive software package.

Equally well suited for use in control systems based on easy800 relays, and those based on conventional PLCs, PKE motor-protection circuit breakers with SmartWire-DT allow users to monitor the operation of their motors in detail and in real time. The PKE units can report via the SmartWire-DT connection a wide range of operating parameters that include motor current, motor fault conditions and overload status. This is achieved without the need for additional hardware like current transformers and specialist relays, which are not only costly to buy, but are also inconvenient to fit and wire.

A key benefit of the information supplied by PKE units with SmartWire-DT connectivity is that, in many cases, it allows developing problems to be identified and addressed before a motor trip occurs, thereby greatly reducing downtime and costly production losses.

SmartWire-DT from Eaton is a powerful and versatile communications system that enables switching and control devices, such as contactors, circuit breakers and pushbuttons, as well as analogue I/O devices, to be connected quickly and simply using pre-fabricated plug-in cables. This saves time in building and testing control systems, as well as virtually eliminating the risk of wiring errors while greatly increasing the ease with which future modifications can be made.

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Eaton Moeller Series Now Offers SmartWire-DT Connectivity for Ethernet/IP and Modbus-TCP

August 10, 2012

Eaton Moeller, one of the leading manufacturers of components and systems for electrical engineering and automation, is now offering a new gateway for SmartWire-DT in order to connect to Ethernet IP and Modbus TCP: The innovative SmartWire-DT communication system for networking control circuit and switching devices can now also be connected to controllers via an Ethernet/IP or Modbus-TCP network. The SWD-Assist planning and commissioning software is available for download free of charge from (www.moeller.net ).

This is made possible thanks to the new EU5C-SWD-EIP-MODTCP SmartWire-DT gateway which comes with a 10/100MBit switch and simplifies the configuration of linear structures. The additional diagnostics interface simplifies commissioning and helps users with any troubleshooting. The powerful SWD-Assist planning and commissioning software enables users to configure the SmartWire-DT network easily. The online function of the SWD-Assist in particular enables the first test of the switchboard installation to be carried without having to install a PLC. All inputs and outputs of the SmartWire-DT slaves can be exported simply and used in the PLC configurator of the controller manufacturer used (e.g. RSLogix 5000).

The software developed by Eaton Moeller for SmartWire-DT simplifies planning and enables the user-friendly testing and commissioning of all switching and control circuit devices. Version 1.40 onwards of SWD-Assist now also allows the configuration of the new EU5C-SWD-EIP-MODTCP gateway. The Ethernet IP / Modbus-TCP gateway enables an Ethernet-based connection to the SmartWire-DT system for the first time, so that Eaton Moeller is covering important fieldbus systems for commonly used controllers.

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Moeller Electric Has Time For Everyone with DILEM Contactors, DILET Timers, ETR4 Timers & ETR2 Timers

September 2, 2010

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With its latest ranges of compact yet versatile timing relays, Moeller Electric now offers convenient and cost-effective timer options covering virtually every control panel and power distribution application.

Special features of the Moeller Electric timer family include models for operation direct from 400V supplies, which are ideal for use in three-phase systems where no neutral is available, models with remote adjustment facilities, and ultra-compact versions just 17.5mm wide, which save valuable space in distribution boards.

Featuring the same design and dimensions as the popular DILEM contactors, DILET timers are well suited for control panel applications. They are available in three types, the DILET 11-30 which is an economical option where an on delay of between 1.5 and 30s is required; the DILET 11-M which also offers an on-delay function, but has ten timing ranges covering 0.5 seconds to 60 hours; and the DILET 70 multi-function relay which offers a choice of eight timing functions as well as the option of adjusting the setting with a remote potentiometer.

DILET timers can be supplied in universal versions for use with AC and DC supplies anywhere in the range 24V to 240V, and for 400V AC operation.

For applications where maximum versatility is required from a compact timing relay, Moeller Electric offers the ETR4 range. Just 22.5mm wide, these DIN-rail mounting units cover times of 0.05s to 100h in ten ranges, and offer a choice of different timing functions. The range offers a basic on-delayed timer, a star-delta timing relay and two multi-function relays, ETR4-69 and ETR4-70 offering eight timing functions. The ETR4-69 has a single changeover output contact, while the ETR4-70 has two changeover contacts and also allows the connection of a potentiometer for remote adjustment.

Both the ETR4-69 and ETR4-70 have an opto-isolated input to allow timing to be initiated from almost any kind of external circuit, and both incorporate LEDs that give a clear indication of current status.

Moeller Electric’s ultra-compact ETR2 timing relays have been specifically designed for use in distribution boards, and are the same size as most miniature circuit breakers. In spite of their small dimensions, they offer a timing range from 0.05s to 100h, and are available in six different versions, including a multi-function model. All ETR2 relays are suitable for use with AC and DC supplies in the range 24V to 240V.

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Moeller Electric Adds A Pole to the xStart Contactor Range to Include New Four-Pole Models.

February 28, 2008

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To provide convenient cost-effective solutions for electrical distribution applications where a switched neutral is needed, Moeller Electric has expanded its popular and versatile range of xStart contactors to include new four-pole models. The new DILMP models cover AC1 current ratings from 22A to 200A in just four frame sizes, the new four-pole contactors feature identical dimensions for AC- and DC-operated versions, thereby simplifying panel design and construction.

Ideal for use in mains/standby changeover, heating control, and distribution systems for IT installations, xStart four-pole contactors, like their three pole counterparts, have specially designed low consumption coil assemblies.

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Not only do these innovative coil systems reduce heating in the control panel and energy consumption, they also make it possible for contactors up to 45A to be controlled directly from inexpensive low current PLC outputs, thereby eliminating the need for inconvenient interposing relays or costly high-power output modules.

The use of the contactors with PLCs is further simplified by the integrated suppressor which is included as standard in all DC-operated versions.

The new contactors feature space-saving compact construction, are designed to make wiring fast and easy. Access to the coil terminals is at front-plate level and, for additional convenience and safety, double-chamber screw-clamp terminals are used throughout.

Moeller Electric offers a wide range of accessories for use with its new four-pole xStart contactors. These include mechanical interlocks for vertical and horizontal configurations, which need no additional space to be allowed between the contactors; auxiliary contacts in standard and early-make/late-break versions; suppressors for AC-operated types; and insulating shrouds.

To maximise user convenience, the new four-pole contactors use the same accessories as three-pole models in the xStart range.

Manufactured to the highest standards, xStart contactors are designed to provide maintenance-free operation for a mechanical life of at least 10 million operations. They comply with all relevant sections of IEC60947, as well as with appropriate UL and CSA requirements. In addition, they carry the CE marking.

 

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Moeller has the Starters for a Long Life

July 17, 2007

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Based on the latest xStart DILM contactors, which have mechanical lives in excess of ten million operations and are fitted with durable RMQ Titan pushbuttons, Moeller Electric’s new enclosed motor starters combine exceptional reliability with compact dimensions and very competitive pricing.

In addition, because the starters are designed and built in the UK, they fully address the specific needs of UK users, and excellent availability is guaranteed

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Standard products in the new Moeller Electric enclosed motor starter range include direct-on-line types with ratings from 4kW to 11kW, direct-on-line reversing types with ratings of 4kW and 5.5kW and star-delta types with ratings from 5.5kW to 15kW. The starters are available in 230V and 400V versions for use on 50Hz supplies.

The starters come complete with or without an isolator and are supplied fully wired, requiring only the addition of an overload relay – which mounts directly on the contactor – to be ready for immediate use. All models are offered in insulating or stainless steel enclosures with an IP65 ingress protection rating, or in sheet-steel enclosures which have an IP55 rating.

Moeller Electric's new enclosed motor starters are designed to provide long maintenance-free service lives. Customised versions to meet requirements which are not covered by the standard models are available on fast deliveries and at attractive prices.

 

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Moeller’s Versatile New Breakers Switch 15kA

December 22, 2006

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Just 17.5mm wide for single pole versions and 52.5mm wide for triple-pole types, Moeller Electric’s new Xpole FAZ miniature circuit breakers (MCBs) have a breaking capacity of 15kA, in line with IEC/EN6094. This makes them an attractive and cost-effective choice for use in industrial applications where space is always at a premium, and high prospective fault currents are often encountered.

In addition to the standard B, C and D trip characteristics, Moeller is offering Xpole FAZ MCBs with the new Z, K and S characteristics, which are of particular interest to OEMs and designers of automation systems.

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Specifically designed to protect sensitive electronic equipment, the Z characteristic has a short-circuit response current of 2 to 3 In, combined with quick-reaction overload protection. The K characteristic has a short-circuit response current of 8 to 12 In, which prevents nuisance tripping with three-phase loads such as motors, while the S characteristic with its exceptionally high 13 to 17 In short-circuit response provides a complete solution to the problem of protecting control transformers and other loads with very high inrush currents.

Moeller Electric's new Xpole FAZ MCBs are available with ratings from 0.5A to 63A, and are offered in single-, double-, three- and four-pole versions. All types comply with a broad range of national and international standards, including UL and CSA, there is even a special series of devices which fully comply with UL489.

A range of accessories, which includes auxiliary signalling contacts and shunt-trip mechanisms, provides additional functionality. To ensure fast and easy assembly, most accessories simply snap into place without the need to use tools. The breakers themselves are designed for convenient mounting on standard DIN rail.

The new compact Xpole FAZ MCBs are complemented by an extensive family of RCCBs, combined RCD/MCBs (RCBOs) and control devices. The PKNM combined RCD/MCBs offer triple protection in a single device, namely overload, short-circuit and residual current protection in the space of only two MCB widths. Catering for either B or C characteristics, they are available from 6A to 40A with rated fault currents of 30mA or 300mA.

Xpole type AZ MCBs are also available for use in applications where current ratings up to 125A and a switching capacity greater than 15kA is needed.

 

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